October 19, 2026
by: Benjamin Petrakis
In the fast-paced world of manufacturing, maintaining real-time visibility into shop floor performance is critical to maximizing uptime and reducing operational waste. To help manufacturers achieve greater insight into their operations, Tracker has launched its latest production monitoring software feature: seamless integration with external sensors. This enhancement bridges the gap between traditional machine reporting and automated data collection, giving facilities a unified view of their entire production ecosystem directly within the Tracker platform.
A standout application of this new capability is automated scrap tracking, particularly in plastic injection molding and die-casting environments. Traditionally, recording scrapped parts required manual entry by operators—a process prone to delays, human error, and inconsistent reporting. By connecting external sensors directly to molding machines, Tracker can now detect and automatically tally scrap events in real time. Whether identifying short shots, surface defects, or purge cycles, the automated feed ensures scrap data is logged with total accuracy, allowing quality control teams to address root causes instantly.
Beyond quality control, the new feature expands Tracker's capabilities into robotic and automated assembly processes. External proximity and motion sensors can now be attached to assembly line robots to track precise operational movement counts. This integration enables production managers to monitor cycle completions, evaluate robot duty cycles, and detect micro-stoppages that might otherwise go unnoticed. Capturing these movement metrics provides a clear, quantitative look into robotic efficiency and throughput without requiring complex manual log entries.
By automating the flow of data from physical sensors into the Tracker platform, manufacturing teams gain actionable insights without increasing administrative overhead on the factory floor. Real-time visibility into accurate scrap rates and precise automation counts allows plant managers to optimize machine parameters, refine preventative maintenance schedules, and improve overall equipment effectiveness (OEE). With this release, Tracker continues to empower manufacturers with the tools they need to drive continuous improvement and smarter, data-driven manufacturing.
Uses the same hardware interface box
No rewiring necessary
No monthly subscription fees
No annual licensing fees
No contract
More data capabilities
Award-worthy 7 day tech support
Tracker Evolution software - $4,900
• Easily tailor your system to your operation and reporting needs.
• Customize reports to match your MRP or ERP system for easy integration.
• Add custom fields with calculations and delete the ones you will not use.
• Create infinite machine departments with their own fields, calculations, and reports.
• Build a custom Access database file while another file is constantly updating all of your data.
• Get shift-based email alerts for downtime events, and create your own alerts with contact groups.
• Real time mobile access to your line status and line summary data.
• Tracker software is only installed onto one PC or server, and shared over your network.
• Ease scheduling duties
• Use machines more effectively
• Engage all employees in plant efficiency
• Unite departments with real-time job, production, and machine status
• Quickly pin point trouble areas
• Expedite delivery of a better quality product to your customers
• Increase sales
• Reduce waste
• Comply with "Lean Manufacturing" standards
• Increase your OEE performance
• Monitors almost all types of machines - old and new.
• Fully customizable fields and calculations.
• Real-time mobile device access.
• Real-time shift-based email alerts.
• (2) Built in Access databases.
• Edit historical data for accurate real-time information.
• Build custom reports for quick and accurate reporting.
• Cross compare custom reports on screen and export to .CSV file.
• Independently display multiple group windows simultaneously.
• Text files make for easy ERP and MRP integration.
• Quick, easy network installation.
